Loading and unloading, product packaging, case packing systems, and palletizing are the main concerns of end-of-line robotics.
Automation such as case packers may increase the case count (amount of products per case) or reduce the case footprint (which enables to load more product on a pallet) or can assist you in improving pallet loading precision, lowering operational expenses, increasing productivity, and increasing your return on investment.
You'll have the best upkeep expenses in the industry because maintenance and downtime are negligible compared to traditional methods.
One of the most efficient ways end-of-line packing automation manufacturers cut back on unneeded labor and material expenses is through end-of-line case packing system automation. These technologies virtually cancel out the risk of human error and optimize the usage of materials.
Let’s talk about automation like robotic case packers and their role in reducing labor and production costs.
The high cost of labor in a corporation might stifle expansion.
Many business owners struggle to find a middle ground between obtaining the services they require to continue developing and keeping the firm profitable.
If you've experienced this problem before, you're probably looking for ways to cut labor expenditures. Automation is one solution for lowering labor overhead expenses that have gained popularity in recent years.
Manufacturers can use skilled staff in sections of the production line that can't be automated due to automation. Robotic case packing machines, for example, can boost productivity without requiring more employees.
As a result, labor costs in the manufacturing and packaging processes are minimized, making it easier to meet production needs in companies where human capital is sparse.
Redistributing the workforce also protects workers' wellbeing from repetitive strain injuries like Carpal Tunnel Syndrome.
Carpal tunnel syndrome is three times as frequent among assembly line workers than among data entry professionals, based on research by the National Institute of Neurological Disorders and Stroke.
The overall lifetime cost of carpal tunnel syndrome for each injured employee, combining medical bills and lost productivity, can exceed $30,000. Investing in case packers and palletizers lowers the danger of workers being harmed while also increasing productivity.
Occupational Safety and Health Administration's safety Pays resource assesses how much profit a company would have to generate to cover its losses. It's calculated using a profit margin, expected accident or illness costs, and an indirect cost multiplier.
The initiative brings awareness of work-related injuries and their financial consequences. Even a simplified semi-automatic packaging solution like Collators will already help to reduce labour cost and improve repetitive strain injuries as they ease the working process significantly.
Robotic case packers are the best way to automate your product line and see how automation fits your production process.
A considerable change over time reduces a line's total productivity when using traditional technologies.
Using integrated robotics, such as robotic case packing, you can add additional articles to a current line while maintaining efficiency and eliminating unnecessary changeovers.
The end-effector of an automatic machine, also termed as end-of-arm tooling (EOAT), is a central feature in enhancing customization. The EOAT isn't included in the construction of the robot arm, but it can be incorporated to create a multipurpose robotic case packer that can handle many functions.
When it comes to growing your product line, this will save you time and money.
Traditional equipment has many downtimes, specifically if it contains detectors that stop it from operating when the workload drops. Robotic product loaders and unloaders, and case packing machines avoid disruption because they can work 24-hour shifts.
Manual work has the disadvantage of causing expensive and fragile products to be mishandled.
Items that have fallen are bent, or broken make production more expensive and less efficient. The precision of robotic case packers can offset these inefficiencies, resulting in improved cost-effectiveness and productivity.
If you invest in multi-axis robots to work on multiple products utilizing precise electronic line tracking, you can optimize case packing precision. You can use integrated vision to control product positioning and uniformity.
Investing in end-of-line robotics, such as case packing systems, can considerably reduce overall waste output.
For example, high-volume, adaptable production systems use top-load case packing solutions exist, and they are regarded as the “gold standard” in packaging automation.
Side-load case packers are one of the most user-friendly packaging automation technologies.
More specific packaging automation technologies, such as bottom-load and drop case packers, also called gravity casepackers. They are mainly used in the frozen frood industry as the product is less sensitive to breakage enabling a relatively cheaper entry into packaging automation. The bottom load and drop case packers provide the same benefits of automation when packaging bottled liquids such as beverages and dairy products.
Because robotic case packers are particular, they can lower the amount of raw material consumed, cutting waste expenses.
They'll also drastically reduce the number of substandard goods produced and generate higher-quality goods in very little time.
Automated production and packaging lines improve overall equipment efficiency while allowing companies to put their staff to better use.
By reducing waste, keeping worker welfare in mind, enhancing line efficiency, keeping costs low, and providing a great return on investment, these elements help to improve the production process.
Hence, investing in end-of-line robotics can help businesses save time and money.
If you're thinking about transitioning to automation, keep it simple by starting with basics like a robotic case packaging machine. For more on choosing the suitable robotics for your business, contact BluePrint Automation today.
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