As the food processing industry continues to grow and evolve, so do the technologies used to facilitate production. One of the most significant advancements in recent years has been the introduction of robotic case packing equipment. However, many food processors are leery of incorporating this technology into their production process for a variety of reasons, including concerns about cost, reliability, scalability, and safety. In this blog post, we aim to address these concerns and show why food processors should not be afraid of using robotic case packers.
Firstly, let's address the concern around cost. The food industry is constantly evolving and is primarily driven by consumer demand. With the increase in demand for packaged food, processors are finding it challenging to keep up with the pace. This is because of the time and resources required to package the products. As a result, many processors are turning to automated case packing equipment to speed up their production process. However, there are concerns about the cost of the equipment. Some processors are hesitant to invest in automation due to the initial outlay. Here are some reasons why food processors should not be afraid of the cost of automatic case packing equipment.
Increased Efficiency
One of the main advantages of automated case packing equipment is that it increases efficiency. The equipment is designed to handle high volumes of products quickly and accurately. In comparison to manual packing, automated packing is faster, saving time and reducing labor costs. The machines can also operate around the clock, eliminating the need for breaks and increasing productivity. The end result is a significant increase in operational efficiency.
Improved Quality
Automated case packing equipment is designed to package products consistently and accurately every time. Manual packing is prone to errors, increasing the likelihood of product damage, spoilage, and waste. Case packers are customized to fit the specific needs of the food processing facility. This allows for product packaging that is consistent and meets the quality standards set by the processor.
Cost Savings
Despite the initial investment cost, automated case packing equipment can save food processors money in the long run. The machines can operate continuously, reducing the need for additional labor shifts or overtime payments. Automated packaging also reduces the amount of raw material waste, eliminating the need to purchase more raw materials than necessary, which can lead to significant cost savings.
Increased Safety
Manual packing can be tedious and repetitive, leading to repetitive strain injuries among workers. With automated case packing equipment, workers are not required to perform repetitive tasks. Machines are particularly well-suited to handle heavy loads, reducing the risk of injury to workers. Although maintenance and occasional repair may be required, the machines are equipped with safety mechanisms to ensure the safety of the workers.
Enhanced Flexibility
Automated case packing equipment is designed to integrate seamlessly with other equipment and systems, making it easier to adapt to changes in production needs. The machines can be programmed to handle different product types and sizes, making the transition from one product to another simple and seamless. Automated equipment also eliminates the need for manual adjustments, saving time and increasing efficiency.
Another concern is reliability. Many food processors worry that this sophisticated equipment may be prone to malfunction, leading to costly downtime and production losses. However, the manufacturers of robotic case packing equipment have invested heavily in research and development to ensure their products are highly reliable and efficient. These machines are often self-diagnosing, meaning they can alert operators to potential issues before they become major problems. Furthermore, equipment manufacturers offer comprehensive maintenance and support contracts to ensure machines are always running at optimal efficiency. It is important for food processors to work with reputable companies that offer and perform routine machine maintenance to ensure the longevity of their equipment. An example of such maintenance program would be BluePrint Automation’s Asset Health and Reliability Program (AHRP).
Another concern. Scalability. As food processors grow and expand, they need to consider how they will keep up with the increased demand for their products. Many food processors feel locked in; thinking they will only be able to run the original product recipes and nothing more, however, robotic case packing equipment can grow with the business, allowing food processors to run different products and scale up production without needing to hire additional staff or purchase more equipment. This scalability is especially essential for seasonal products, as robots can be modified to accommodate shifts in production demand.
Lastly, let’s talk about safety. While many food processors may be concerned that the use of automated machinery in their packaging line may negatively affect the safety of their workers or the quality of their products, there are several reasons why these concerns are unsubstantiated.
Firstly, modern automatic case packers are specifically designed to prioritize worker safety. Manufacturers understand that the food processing industry poses certain risks to worker safety, such as cuts, slips, and strains. As such, they incorporate advanced safety features into their equipment to ensure that accidents are minimized. For instance, some automatic case packing equipment is equipped with automatic lockout features that prevent the machinery from operating if a worker enters the machine's vicinity during operation.
Secondly, the use of automated machinery in a food processing plant can actually improve product safety. Manual packaging methods have been known to introduce contamination to products from touching, handling, or breathing on them. With automated machinery, products can be processed and packaged without the need for human contact, thus reducing the possibility of contamination from humans.
Moreover, automatic case packing equipment is designed to perform repetitive tasks with precision, reducing the likelihood of manufacturing defects, such as overfilled or underfilled packages. This precision also results in higher consistency levels in packaging, ensuring that the product meets the required specifications, quality, and hygiene standards.
Thirdly, automatic case packing equipment is designed to be easy to operate and maintain. Manufacturers are aware that food processors require equipment that is simple to install, operate, and clean. To achieve this, manufacturers have incorporated features such as touchscreen interfaces that reduce the need for training and maintenance manuals. In addition, many machines come with self-diagnosing and self-cleaning capabilities, further reducing the time needed to maintain the machine and allowing for greater uptime.
Robotic case packing equipment is the way of the future for food processors, providing safety, reliability, quality control, and scalability. By investing in automated technology, food processors can significantly increase their efficiency, reduce their costs, and stay competitive in the food industry. While the cost of implementing robotic automation may seem daunting, the long-term benefits will provide a significant return on investment, making it a smart choice for food processors looking to succeed in a rapidly evolving market. So, there is no reason to be afraid of robotic case packing equipment - it is time to embrace the future and take the first step towards automation.
End of line equipment is trending and manufacturers are optimistic about continued EOL expansion. If you're interested in robotic case packing for your plant(s), BluePrint Automation can help. We have the expertise to partner, design and manufacture packaging equipment to meet your needs. So, contact us today and let us help your business. You make it. We pack it.
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