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Everything You Need to Know About Automatic Case Packing

Has your business outgrown manual packing methods? Are you looking for a way to improve your packaging efficiency and productivity? If so, you may consider investing in an automatic case packing machine. 

Automatic case packing machines are now more affordable and can be customized to specific packaging needs. They’re also easier to operate and maintain than ever before. 

You don't have to be a large company to get an automatic case packer. If manual packing no longer meets your needs, it may be time to consider investing in this type of machinery. 

So, what’s automatic case packing, and how does it work? Keep reading to find out everything you need about this packaging solution. 

What’s Automatic Case Packing, and How Does It Work?

Automatic case packing is a process of packing products into cases using a machine. The machine will load the products into the case, seal it, and then discharge it onto a conveyor belt. 

Automatic case packing machines are typically used for packing large quantities of products. They can be used to pack a variety of products, including food, beverages, cosmetics, and electronics. 

There are several different types of automatic case packing machines, each with their own unique features. 

The most common type is the side-load case packer. This machine loads products into the case from the side, using a gripper arm. 

Another type of automatic case packer is the top-load case packer. It loads products into the case from the top using a product pusher. 

The Benefits of Using an Automatic Case Packing Machine

Many businesses choose to use automatic case packing machines because of their many benefits. Without automatic case packing machines, companies would’ve to pack products manually - a time-consuming and tedious process.

In recent years, automatic case packing machines have become more affordable. That makes them a viable option for even small businesses. All you need is a power supply and an air compressor, and you're good to go.

The machines can also be customized to meet the specific needs of your business. They can be equipped with a variety of different features, such as automatic product feeders and product separators.The chipackers can also be programmed to pack products into a variety of different case sizes. 

Moreover, if your business packs multiple types of products, you can get a machine capable of packing such products at the same time. That’s especially beneficial for companies that have to pack a lot of products in a short amount of time. 

How to Choose the Right Automatic Case Packer For Your Business

Choosing the right automatic case packer for your business can be challenging. To help you make the best decision for your business, here’re some factors to keep in mind. 

1. The Type of Products You Need to Pack

Automatic case packers can handle a variety of product types, including bottles, cans, jars, cartons, and more. Be sure to select a machine that’s compatible with the types of products you need to pack. 

2. The Number of Products You Need to Pack

Automatic case machines can range in capacity from a few hundred products per hour to several thousand. You should select a machine that can handle your desired throughput. 

3. Your Budget

Automatic case packers can vary widely in price, so it's important to set a budget before you start shopping. You should also factor in the cost of any additional equipment, such as conveyors, that you may need to buy. 

4. The Size of the Cases You Need to Pack

Automatic case packers can accommodate a range of case sizes. Be sure to select a machine that can handle the size of the cases you need to pack. 

5. The Features You Need

There’re various features that automatic case packers can offer, such as product collation, product orientation, and case erecting. Select a machine that provides the features you need for your packing application. 

Tips for Getting the Most Out of Your Machine

Your business's bottom line depends on the productivity of your machines. To ensure that you’re getting the most out of your automatic case packing machine, follow these tips: 

  • Keep your machine clean and free of debris. That’ll help to ensure accurate and efficient packing.
  • Inspect your product before packing to ensure there are no damaged or defective items. Damaged or defective items can cause packing errors, leading to costly delays and production stoppages.

  • Pack products in the correct orientation for optimal protection and stability. Incorrectly packed products are more likely to be damaged during shipping and handling, which can lead to customer dissatisfaction.
  • Choose a suitable case for your product and application. The wrong case can result in damaged products during packing or transit.

Maintenance and Troubleshooting Tips

Like any machine, automatic case packing machines need regular maintenance for accuracy, safety, and longevity. Here’re some tips to keep your machine running smoothly: 

  • Check the infeed conveyor for proper alignment and tension. Misaligned or loose belts can cause cases to jam in the machine.
  • Inspect all case sealers and Pack Off stations for proper operation. If any station is not functioning correctly, it can cause a backup in the system.
  • Make sure all product sensors are properly calibrated. Incorrectly calibrated sensors can result in misplaced or damaged products.
  • Clean the machine regularly to prevent a build-up of dust and debris.

If your machine is not functioning properly, there’re a few troubleshooting tips you can try before calling for service: 

  • Check the power supply to ensure the machine is properly plugged in and receiving power.
  • Check the control panel to ensure all switches are in the correct position.
  • Check for blockages in the product feed chute or discharge chute.
  • Check the product guide rails to ensure that they’re clear of debris.
  • Check the case ejector mechanism to ensure that it’s functioning properly.

If you still have problems with your machine, contact your local service center for assistance

Bottom Line

Automatic case packing machines will give your business a competitive edge by increasing productivity and efficiency. No matter your industry, an automatic case packing machine can help you meet your packaging needs. 

Blueprint Automation is a leading provider of automatic case packing machines. We offer a wide range of machines to meet the needs of any business. Please contact us now to learn more about our products and how we can help you improve your packaging operation.

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