How Does Tray Loading Equipment Work?

Throughout the loading process, products are monitored and then stabilized. It's simple and easy to make any adjustment to various cardboard tray sizes.  

How Does a Tray Loader Work? 

Tray packing and loading machines are manufactured for top, horizontal, and bottom load tray packing. A tray loader or a case packer comes in many shapes, sizes, and configurations that suit a wide range of applications. 

For specific packaging automation challenges, each kind of tray and case packer has its own set of benefits. Tray and custom-build packers are available for a variety of industries. There are many types of packing machines, and they all fall into a few main categories.

1. What Is the Tray Loading Forming Equipment?

To handle fileted meat, minced meat, and hamburgers safely, quickly, and efficiently, you can use a multi-lane automated tray loader

In addition to a cable conveyor, a cross tray loader, and a dispensing system, this full mechanism of a tray loader stands out the most. The conveyor gathers the product and delivers it to the dispenser. Cellophane is placed on the top half of the product. 

After, paper is placed on the bottom section using an interleaved system that goes up and down and can dispense as many as 3 sheets at once. 

Finally, a tray is filled with the product, after the second cable conveyor was picked up and transported. For the latter, you'll need a detachable and replaceable mechanism that has 2 tray stacks. That is called a multiple tray denester and provides a steady trays flow, adjusting to various container characteristics. 

A cross tray loader ensures that the product gets distributed in accordance with the layers and rows that have been introduced into the digital unit. An automated conveyor carries the tray out once the program determines the request. 

Up to 100 hundred distinct goods can be configured using this digital system. In 20 units per tray, an automated 3-line tray loader provides exceptional performance and can produce as much as 360 units/minute. 

2. How Does the Tray Loading Equipment Work? 

Horizontal Load 

A horizontal tray loader is ideal for medium to the high-volume tray and case packing applications because of its speed and efficiency.  Multi-step packing and variable speed may benefit from packers with intermittent motion. The benefits provided by a horizontal tray loader are:  

  • Repeatable and exact changeovers improve the usage
  • Forming and case sealing systems that are specifically designed to generate high-quality packaging
  • Product handling and loading, as well as excellent collation 

Continuous motion packers are better suited to applications that need enhanced speed and productivity. High-speed beverage and food applications benefit greatly from continuous motion packers. 

Automatic division bottle application insertions can be made to suit any preference.

Top Load 

Using a top load tray loader with product collation technologies, manufacturers can design the most effective solutions for their application by optimizing the interaction between product, package materials, and machines. A top load tray loader is ideal for collating bags, cartons, pouches, cups, trays, bottles, and cans. 

Vision-guided and cartesian Delta robot configurations are available when it comes to the most efficient type of loading. Case building, sealing, loading, and lidding in a top loader and compact machine are all possible. 

Individual Quick Frozen (IQF) items such as frozen vegetables and pillows with gusseted bag applications need vertical and flat bag orientation.

Flexible flat-back and upright options at a wide size range and with an integrated case erector fulfill the needs of the food and retail service markets when it comes to packing bags. 

To decrease the number of components and the time taken to switch between vertical and horizontal modes, the convertible cassette is pivoting. 

Bottom Load 

When top loading isn't an option, there's the alternative of a bottom tray loader that provides an automated alternative. 

That type of loader provides several advantages, including the ability to handle large goods that are difficult to choose and place. It's also capable of being loaded into containers that are difficult to fit into other containers. 

These features make it ideal for delicate or fragile objects that must be handled with care. 

3. Advantages of Tray Loading Equipment 

A tray loader's mission is to improve the quality of people's lives by offering packaging services and automation that are unique. As part of this, tray loader manufacturers strive to become the best in their business. 

Here are some of the advantages of using a tray loader

  • Speeds ranging from 30 to 150 cycles a minute
  • The ability to function at a high level while being very versatile
  • Functioning with contour shrink wrappers or stand-alone continuous motion tray packers
  • Effortless methods for loading files quickly and easily
  • Loading into trays immediately
  • Maximizing productivity and throughput at a high rate of speed 

Invest in the Right Tray Loading Equipment

Manufacturing tray loader companies throughout the globe work heavily with vial loading machines, keeping them running. 

That is done in many different ways, with regular maintenance inspections and adhering to best practices while using the unit for a mix of both. A tray loader's life depends a lot on how much the loading trays that you buy. 

Not all tray loader types are made equal. There are many things to keep in mind when selecting them. On the other hand, if your facility processes a range of many containers at varied sizes, investing in a tray loader makes sense the most. 

Another important factor to think about is the ambient temperature. 

To get the most from your tray loader, you need trays that can withstand the rigors of production while also being simple to insert and remove.

Being mindful of the information in this article, you can future-proof your business and provide timely, and quality service to your customers.

Back to the overview