When selecting the right cartoner for a specific task, there is no right or wrong way. In reality, it should usually be an individual process that produces results you desire, and that can be rationalized keeping your business goals in view.
A cartoner can transform your manufacturing process and make product packing very simple. Automatic cartoning machines can be horizontal and vertical cartoning machines. Cartoners are frequently customized and specially designed for a given firm and its requirements when acquired.
Buying new cartoning equipment is not only expensive, but it also requires a lot of time and effort to be put in. But rationalizing the cost of a new cartoning machine is relatively simple. The time and money saved later on by automating packing operations will more than compensate for the new automatic cartoner machine.
You'll want to conduct some research before buying one because it's a significant investment going to pay off in the coming years. Purchasing the incorrect cartoner machine may be expensive and time-consuming.
First, understand what a cartoner is and how it can make your cartoning process easier.
Cartoning machines, also known as cartoners, construct, enclose, and load sealed boxes. They take a flattened carton (called a blank), elevate it into a rectangular form, but the products into the carton (or fill it by a vertical flow), and shut the container with end flaps or a fold-over cover.
There are several kinds of cartons, such as open sleeves and various tuck, overlap, and seal options. Some people use a simple fold to enclose, while others prefer pre-cut tabs and slots or glue. A format that is becoming more-and-more popular is the gable top carton design. Please also check https://en.wikipedia.org/wiki/Carton; for different carton designs.
For example, it probably has gone through an automatic cartoner machine if you see a milk carton. The perfect packaging and uniformity in the product placement are achieved with the help of an automatic cartoning machine.
The process of loading and packing the products into the cartons can be achieved either by a horizontal cartoning machine or a vertical cartoning machine depending upon your product requirements. Dive in deep to know which type of automatic cartoning machine suits your product.
Cartoners are classified as either horizontal or vertical, depending on how the product is packed into the carton. Both horizontal and vertical cartoners can be automatic or manual.
A horizontal cartoning machine, also known as an end-load cartoner, takes a blank carton from a magazine, opens it horizontally into carton flights, and fills it manually or mechanically.
By manually putting items into the open end of the carton or using an automatic barrel cam loader, a single product (such as a tray or bag) or numerous products may be collected and placed into the wide end of the carton.
This cartoner is well-known for handling bulk goods and attaining high speeds in increased demand situations. As a result, it is the most widely used cartoner in the end-of-line packaging sector. It's excellent for products that have a solid foundation. More information on Horizontal cartoning machines can be found on our site.
A vertical cartoning machine takes a carton sheet from a magazine and folds it vertically into carton flights. Single or more goods can be placed either through automatic cartoning machines or even manually and loaded via the open end of the carton. Depending on the use, the end flaps are folded together and closed.
When handling vials, jars, and bottles, this cartoning machinery is an excellent choice. Because it avoids lengthy in-feed systems, the danger of product damage is reduced. As a consequence, the operator has the opportunity to minimize operations and reduce the footprint of the machinery.
For products that can easily be tossed over if pushed, such as unevenly shaped containers, vertical cartoning is ideal. Vertical cartoners are also better for difficult to press items, such as foil or plastic pouches. Horizontal cartoners are suitable for complex objects with a broad base stacked and moved quickly, such as cereal boxes.
All fast-moving consumer goods companies use cartoning machines to effectively and efficiently pack their end product to send it to retailers, wholesalers, or shop outlets. It is commonly used by the manufacturers of toiletries, beverages, food, cosmetics, pharmaceuticals, textiles, personal care, and much more.
Whether you are a startup, a small, medium enterprise, or a large corporation, choosing the appropriate cartoner for your product is one of the essential decisions. The proper cartoner for your business will help you to package your products most efficiently and cost-effectively possible for transport or distribution.
Consider the following factors while selecting your next cartoner:
You'll need a detailed understanding of your existing packing expenses. Think about the new cartoning machinery's expected return on investment. Purchasing a new cartoning machine will cut down your labor cost and save a lot of time.
You may just have one product right now that might suit either horizontal or vertical cartoning, but if you want to expand your product line soon, you'll need to think about the packaging requirements for the new goods.
Investing in a cartoner who can handle your product packing will save you money and boost your output.
Investing your money into a suitable cartoning machine is a decision that you should take carefully. Do a thorough research of all the available suppliers and carton machine manufacturers when planning to buy an automatic cartoning machine. Always purchase from a supplier who you think would be reliable and has a large customer base.
If you plan to buy a new cartoner and need more expert advice, contact us now at BluePrint Automation. Find out which cartoning machine will meet your product requirements and your business goals perfectly. Various solution for cartooning process can be found through the “pick a pattern tool”.
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